Mandrel bending machine 622 CNC    

 

Capacity:

– Round tubing mild steel 22 x 2,0 mm Ø
– Round tubing stainless steel 22 x 1,5 mm Ø
– Square tubing mild steel 16 x 1,5 mm
– Max. moment of resistance 0,5 cm³
– Bending angle up to 180° + 10° spring back
– Bending speed 300°/ sec. (front feed)
– Speed of front feed 1800 mm/sec.
– Speed of rotation 600°/sec.
– Accuracy of the bending axis +/- 0,05°
– Accuracy of the length +/- 0,05 mm
– Accuracy of the rotation +/- 0,05°
– Arbor length/Usable length 3048 mm
– Radii max. 55 mm
– Bending height 1050 mm
– Power bending axis servo-electric
– Automatic positioning of the rotation and length servo-electric
– All other axes (e.g. clamping, mandrel forwards/backwards, etc.) pneumatic

 

Machine equipment-/basic accessories:  

–  Compact, exposed bending head
– Bending direction clockwise
– With hollow shaft for using tooling for small radii
– Following pressure die with linear slide bearing
– 150 mm following and a constant support of 50 mm
– Returned by pneumatic cylinder
– Include wide opening pressure die, to allow the off set bend device with the
long neck clamping to move directly behind the bending tool
– The emergency area in front of the machine is controlled via scanner
– the machine is conform to the electric and mechanical security
guidelines and  the CE norm
– You can change the safety area in the software according to your needs
– Attention: For each tube-Ø you need a separate collet
– For a correct positioning of the mandrel the machine is equipped with
a mandrel support
– Includes mandrel lubrication unit
– Standard hydraulic cylinder
– Standard norm electric and hydraulic equipment
– Machine stationary
– Colour RAL 3020 red, 7047 grey

 

Machine data:
– Including connection for external pressured air supply, 6 bar
– Operating voltage 400 Volt – 50 Cyl. – 3 Ph. – 13 kW
– Control voltage 24 V D.C.
– Length  4700 mm
– Width   1200 mm
– Height  1250 mm
– Weight approx. 1900 kg
– Control desk approx. 200 kg

 

Control description:  

– 3-axis control of the bending angle, the rotation axis and
the longitudinal movement in the different planes
– The control is working with three individual axis, bending, rotation and
longitudinal movement
– With 12″ Touchpanel for data input, memory capacity 1800 tubes with
20 positions each
– After input you can store the tube under the drg. number
– If the control registrates a breakwown or faults, you can see in the screen via
text
– Individual programming of every position possible
– Free programmability of the system without special CNC knowledge
– The bending program is automatically generated after input of the bending data
and can be manually optimized, if necessary
– Adjustments and optimization of the bending program during operation possible
In this way the set-up time is shortened especially for complicated geometries
and scrap for set-up is minimized
– Easy Cycle time optimization by easy programming of simultaneous processes
– The speed of the servo axes are synchronized automatically to minimize wear
and energy consumption
– Easy to use diagnostic tool, the software clearly indicates which action is being
carried out
– A bending operation can be divided into multiple segments if necessary
for example to allow different speeds for one bending process
– Easy integration of loading and unloading operations possible
– Incl. Ethernet and USB interface for data import and export
– The off set bend device moves to the front position for an easy input and
output of the tubes    

 

DB622CNC